Smooth Operation: Ensures consistent performance with minimal vibration.
User-Friendly Interface: Simplified controls for effortless operation and fast setup.
Energy Efficiency: Low power consumption with noise-free operation.
Precision Engineering: Accurate assembly dimensions and uniform component distribution.
Enhanced Braze Readiness: Neatly formed cores facilitate seamless brazing and finishing.
Parameter | Details |
Tube Pitch | 10 mm (Fin: 8 mm + Tube: 2 mm) |
Workpiece per Cycle | 1 piece |
Core Height Range | 300–850 mm |
Core Thickness Range | 16–56 mm |
Tube-to-Tube Center Distance | 10 mm (Fin height: 8 mm; Flat tube thickness: 2 mm) |
Max Flat Tube Arrangement | 850 mm core width (85 teeth at 10 mm center distance) |
Flat Tube Specifications | Flat Tube Specifications |
Number of Rows | 2 |
Fin-to-Head Plate Gap | ≤5 mm |
Power Supply | Single-phase 220V 50Hz, 0.5 kW |
Assembly Accuracy | Diagonal error: ±1.5 mm; Height error: ±1 mm |
Working Pressure | 0.5–0.8 MPa |
Assembly Efficiency | 60–120 seconds/set (reference) |
Machine Dimensions | 900 (L) × 2950 (W) × 1250 (H) mm |
Total Weight | Approx. 2.0 tons |
Component Preparation: Gather radiator parts (head plates, fins, side plates, etc.).
Core Assembly: Utilize the machine to assemble all components into a complete core unit in a single operation.
Brazing: Process the assembled core for bonding.
Plastic Tank Integration: Attach plastic tanks to the core.
Final Assembly: Complete the radiator unit.
Integrated Automation: Combines mechanical, electrical, and PLC-controlled systems with pneumatic execution for precision.
Dual Operation Modes:
Automatic Mode: One-button operation for efficient mass production of radiator/condenser cores.
Manual Mode: Allows fine-tuning and adjustments for custom setups.
Modular Design: Streamlined workflow with manual tube/tape/head plate loading and automated patting, clamping, and assembly.
Frame and Table: Robust foundation for stability.
Front/Rear Pressing Adjustment Mechanism: Ensures precise alignment.
Left/Right Assembly Mechanisms: Facilitate symmetrical component placement.
Comb Mechanism: Organizes fins and tubes uniformly.
Head Plate Installation Platforms: Left and right stations for seamless loading.
Electrical Control System: PLC-based controls for intuitive operation and customization.
Optimized for Performance, Designed for Efficiency
Ideal for radiator and condenser manufacturing, this system combines speed, accuracy, and reliability to elevate your production line.
For over 15 years, SUNHOPE has been a leading manufacturer and developer specializing in automotive radiator and condenser components, exporting globally. Our expertise encompasses the entire radiator production line.
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